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Thin-Film Solar Photovoltaics: Trends and Future Directions

Donald Intal, Abasifreke U. Ebong

TL;DR

Thin-Film Solar Photovoltaics surveys traditional and emerging thin-film technologies, assessing prospects, efficiencies, and market trajectories. It compares a-Si, CdTe, and CIGS with emerging perovskite, CZTS(e), QD, OPV, and DSSC, highlighting record lab efficiencies and commercial module performance. The paper identifies key barriers—stability, toxicity, and material scarcity—and argues that tandem architectures, improved encapsulation, and sustainable sourcing are essential to unlock thin-film PV's role in the renewable-energy transition. It also analyzes regional market dynamics and the path to parity with crystalline silicon via roll-to-roll manufacturing and lower system costs.

Abstract

Thin-film photovoltaic (PV) technologies address crucial challenges in solar energy applications, including scalability, cost-effectiveness, and environmental sustainability. This paper reviews critically, thin-film technologies such as amorphous silicon (a-Si), cadmium telluride (CdTe), and copper indium gallium selenide (CIGS). It also discusses emerging technologies, including perovskites, copper zinc tin sulfide (CZTS), quantum dots (QDs), organic photovoltaics (OPV), and dye-sensitized solar cells (DSSC). Among these, CdTe and CIGS currently dominate commercial viability, achieving laboratory-scale efficiencies of 23.1% and 23.6%, respectively. Perovskites have notably advanced, reaching a laboratory efficiency of 26.7%. Thin-film PV technologies significantly reduce material use and manufacturing costs, offering distinct advantages such as flexibility and lightweight structures, thereby enabling diverse applications from building-integrated systems to portable electronic devices. Despite these benefits, broader adoption remains limited by challenges including long-term stability, toxicity concerns, and material scarcity. Addressing these challenges through advancements in tandem architectures, improved encapsulation strategies, and sustainable material sourcing is essential for thin-film PV technologies to substantially contribute to the global renewable energy transition.

Thin-Film Solar Photovoltaics: Trends and Future Directions

TL;DR

Thin-Film Solar Photovoltaics surveys traditional and emerging thin-film technologies, assessing prospects, efficiencies, and market trajectories. It compares a-Si, CdTe, and CIGS with emerging perovskite, CZTS(e), QD, OPV, and DSSC, highlighting record lab efficiencies and commercial module performance. The paper identifies key barriers—stability, toxicity, and material scarcity—and argues that tandem architectures, improved encapsulation, and sustainable sourcing are essential to unlock thin-film PV's role in the renewable-energy transition. It also analyzes regional market dynamics and the path to parity with crystalline silicon via roll-to-roll manufacturing and lower system costs.

Abstract

Thin-film photovoltaic (PV) technologies address crucial challenges in solar energy applications, including scalability, cost-effectiveness, and environmental sustainability. This paper reviews critically, thin-film technologies such as amorphous silicon (a-Si), cadmium telluride (CdTe), and copper indium gallium selenide (CIGS). It also discusses emerging technologies, including perovskites, copper zinc tin sulfide (CZTS), quantum dots (QDs), organic photovoltaics (OPV), and dye-sensitized solar cells (DSSC). Among these, CdTe and CIGS currently dominate commercial viability, achieving laboratory-scale efficiencies of 23.1% and 23.6%, respectively. Perovskites have notably advanced, reaching a laboratory efficiency of 26.7%. Thin-film PV technologies significantly reduce material use and manufacturing costs, offering distinct advantages such as flexibility and lightweight structures, thereby enabling diverse applications from building-integrated systems to portable electronic devices. Despite these benefits, broader adoption remains limited by challenges including long-term stability, toxicity concerns, and material scarcity. Addressing these challenges through advancements in tandem architectures, improved encapsulation strategies, and sustainable material sourcing is essential for thin-film PV technologies to substantially contribute to the global renewable energy transition.

Paper Structure

This paper contains 15 sections, 14 figures, 3 tables.

Figures (14)

  • Figure 1: Market share of thin-film technologies from 2000 to 2023 FraunhoferISE2024ITRPV2024.
  • Figure 2: Efficiency comparison of the best laboratory cells with a minimum area of 1 cm$^{2}$ and the best commercial modules green2024nrel2023sai2016stabilized.
  • Figure 3: Diagram of Triode PECVD setup: A mesh electrode is introduced between the cathode and teh plasma region, enhancing control over plasma distribution and improving thin$-$film deposition quality by reducing ion bombardment on the substrate.
  • Figure 4: Best laboratory efficiencies for CIGS from 2015 to 2024.
  • Figure 5: Best laboratory efficiencies for CdTe from 2015 to 2024.
  • ...and 9 more figures