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Construction of an Impedance Control Test Bench

Elisa G. Vergamini, Leonardo F. Dos Santos, Cícero Zanette, Yecid Moreno, Felix M. Escalante, Thiago Boaventura

TL;DR

This work introduces the Impedance Control 2 Dimensions (IC2D) bench, a modular two‑DoF platform designed to evaluate and compare electric and hydraulic actuators for joint‑level impedance/admittance control in both linear and rotational configurations. It details integrated mechanical, hydraulic, and electronic subsystems, including a hydraulic power unit, cooling, manifolds, sensors, and force/position feedback, aimed at offering a reliable, backlash‑free benchmarking platform. Experimental validation demonstrates repeatability, minimal backlash, and characterizable friction, supporting the bench as a robust tool for model‑based control design and actuator benchmarking. The IC2D enables software‑driven experimentation with diverse environments and actuators, providing a versatile foundation for advancing impedance control research in robotics.

Abstract

Controlling the physical interaction with the environment or objects, as humans do, is a shared requirement across different types of robots. To effectively control this interaction, it is necessary to control the power delivered to the load, that is, the interaction force and the interaction velocity. However, it is not possible to control these two quantities independently at the same time. An alternative is to control the relation between them, with Impedance and Admittance control, for example. The Impedance Control 2 Dimensions (IC2D) bench is a test bench designed to allow the performance analysis of different actuators and controllers at the joint level. Therefore, it was designed to be as versatile as possible, to allow the combination of linear and/or rotational motions, to use electric and/or hydraulic actuators, with loads known and defined by the user. The bench adheres to a set of requirements defined by the demands of the research group, to be a reliable, backlash-free mechatronic system to validate system dynamics models and controller designs, as well as a valuable experimental setup for benchmarking electric and hydraulic actuators. This article presents the mechanical, electrical, and hydraulic configurations used to ensure the robustness and reliability of the test bench. Benches similar to this one are commonly found in robotics laboratories around the world. However, the IC2D stands out for its versatility and reliability, as well as for supporting hydraulic and electric actuators.

Construction of an Impedance Control Test Bench

TL;DR

This work introduces the Impedance Control 2 Dimensions (IC2D) bench, a modular two‑DoF platform designed to evaluate and compare electric and hydraulic actuators for joint‑level impedance/admittance control in both linear and rotational configurations. It details integrated mechanical, hydraulic, and electronic subsystems, including a hydraulic power unit, cooling, manifolds, sensors, and force/position feedback, aimed at offering a reliable, backlash‑free benchmarking platform. Experimental validation demonstrates repeatability, minimal backlash, and characterizable friction, supporting the bench as a robust tool for model‑based control design and actuator benchmarking. The IC2D enables software‑driven experimentation with diverse environments and actuators, providing a versatile foundation for advancing impedance control research in robotics.

Abstract

Controlling the physical interaction with the environment or objects, as humans do, is a shared requirement across different types of robots. To effectively control this interaction, it is necessary to control the power delivered to the load, that is, the interaction force and the interaction velocity. However, it is not possible to control these two quantities independently at the same time. An alternative is to control the relation between them, with Impedance and Admittance control, for example. The Impedance Control 2 Dimensions (IC2D) bench is a test bench designed to allow the performance analysis of different actuators and controllers at the joint level. Therefore, it was designed to be as versatile as possible, to allow the combination of linear and/or rotational motions, to use electric and/or hydraulic actuators, with loads known and defined by the user. The bench adheres to a set of requirements defined by the demands of the research group, to be a reliable, backlash-free mechatronic system to validate system dynamics models and controller designs, as well as a valuable experimental setup for benchmarking electric and hydraulic actuators. This article presents the mechanical, electrical, and hydraulic configurations used to ensure the robustness and reliability of the test bench. Benches similar to this one are commonly found in robotics laboratories around the world. However, the IC2D stands out for its versatility and reliability, as well as for supporting hydraulic and electric actuators.

Paper Structure

This paper contains 25 sections, 13 figures.

Figures (13)

  • Figure 1: Bench final assembly, its main dimensions, in mm. The parts represented in green are those that are able to move; in dark blue are the sliders and guides; in red are the parts that will be blocked; in purple and cyan are the actuation systems; in yellow the force sensor; and in black on the side the position sensor.
  • Figure 2: The parts represented in light green are those that are able to move; in dark blue are the sliders; in red are the parts that will be blocked; in purple is the block for the transmission of force; and in dark green is the union part, that joins two platforms and supports variable weights.
  • Figure 3: Linear transmission assembly: In gray you have the global base, the sides and the flanges to connect the actuators, in light green the standard platform and in dark blue the linear guides and sliders.
  • Figure 4: In yellow the entire load cell fastening set is represented. The cell represented is the Burster 8417-6005.
  • Figure 5: Spring assembly currently used is represented in orange.
  • ...and 8 more figures