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Demonstrating Berkeley Humanoid Lite: An Open-source, Accessible, and Customizable 3D-printed Humanoid Robot

Yufeng Chi, Qiayuan Liao, Junfeng Long, Xiaoyu Huang, Sophia Shao, Borivoje Nikolic, Zhongyu Li, Koushil Sreenath

TL;DR

This work tackles the high cost and limited accessibility of humanoid robotics by introducing Berkeley Humanoid Lite, an open-source, mid-scale platform built from 3D-printed cycloidal gear actuators and off-the-shelf components to keep hardware under $5,000. The design emphasizes modularity, accessibility, and customization, with all hardware and software fully open-source and fabricated from desktop-ready parts, including a CAN-based control network and a compact onboard computer. The authors validate the platform through RL-based locomotion with zero-shot sim-to-real transfer and teleoperation experiments, complemented by a thorough actuator evaluation that reports mechanical efficiency around $\sim90\%$, reasonable stiffness, durability over 60 hours, and good positioning accuracy. By enabling flexible configurations and morphologies and highlighting potential applications in education and animatronics, the work aims to democratize humanoid robotics and accelerate community-driven innovation, supported by open hardware, software, and training stacks. A concrete contribution is the formal performance framework, including the metrics $\hat{p}$ and $\varphi$, to benchmark cross-platform capabilities and cost-effectiveness across open-source humanoids.

Abstract

Despite significant interest and advancements in humanoid robotics, most existing commercially available hardware remains high-cost, closed-source, and non-transparent within the robotics community. This lack of accessibility and customization hinders the growth of the field and the broader development of humanoid technologies. To address these challenges and promote democratization in humanoid robotics, we demonstrate Berkeley Humanoid Lite, an open-source humanoid robot designed to be accessible, customizable, and beneficial for the entire community. The core of this design is a modular 3D-printed gearbox for the actuators and robot body. All components can be sourced from widely available e-commerce platforms and fabricated using standard desktop 3D printers, keeping the total hardware cost under $5,000 (based on U.S. market prices). The design emphasizes modularity and ease of fabrication. To address the inherent limitations of 3D-printed gearboxes, such as reduced strength and durability compared to metal alternatives, we adopted a cycloidal gear design, which provides an optimal form factor in this context. Extensive testing was conducted on the 3D-printed actuators to validate their durability and alleviate concerns about the reliability of plastic components. To demonstrate the capabilities of Berkeley Humanoid Lite, we conducted a series of experiments, including the development of a locomotion controller using reinforcement learning. These experiments successfully showcased zero-shot policy transfer from simulation to hardware, highlighting the platform's suitability for research validation. By fully open-sourcing the hardware design, embedded code, and training and deployment frameworks, we aim for Berkeley Humanoid Lite to serve as a pivotal step toward democratizing the development of humanoid robotics. All resources are available at https://lite.berkeley-humanoid.org.

Demonstrating Berkeley Humanoid Lite: An Open-source, Accessible, and Customizable 3D-printed Humanoid Robot

TL;DR

This work tackles the high cost and limited accessibility of humanoid robotics by introducing Berkeley Humanoid Lite, an open-source, mid-scale platform built from 3D-printed cycloidal gear actuators and off-the-shelf components to keep hardware under \sim90\%\hat{p}\varphi$, to benchmark cross-platform capabilities and cost-effectiveness across open-source humanoids.

Abstract

Despite significant interest and advancements in humanoid robotics, most existing commercially available hardware remains high-cost, closed-source, and non-transparent within the robotics community. This lack of accessibility and customization hinders the growth of the field and the broader development of humanoid technologies. To address these challenges and promote democratization in humanoid robotics, we demonstrate Berkeley Humanoid Lite, an open-source humanoid robot designed to be accessible, customizable, and beneficial for the entire community. The core of this design is a modular 3D-printed gearbox for the actuators and robot body. All components can be sourced from widely available e-commerce platforms and fabricated using standard desktop 3D printers, keeping the total hardware cost under $5,000 (based on U.S. market prices). The design emphasizes modularity and ease of fabrication. To address the inherent limitations of 3D-printed gearboxes, such as reduced strength and durability compared to metal alternatives, we adopted a cycloidal gear design, which provides an optimal form factor in this context. Extensive testing was conducted on the 3D-printed actuators to validate their durability and alleviate concerns about the reliability of plastic components. To demonstrate the capabilities of Berkeley Humanoid Lite, we conducted a series of experiments, including the development of a locomotion controller using reinforcement learning. These experiments successfully showcased zero-shot policy transfer from simulation to hardware, highlighting the platform's suitability for research validation. By fully open-sourcing the hardware design, embedded code, and training and deployment frameworks, we aim for Berkeley Humanoid Lite to serve as a pivotal step toward democratizing the development of humanoid robotics. All resources are available at https://lite.berkeley-humanoid.org.

Paper Structure

This paper contains 30 sections, 2 equations, 16 figures, 3 tables.

Figures (16)

  • Figure 1: Berkeley Humanoid Lite. An open-source, accessible, and customizable bipedal humanoid robot platform.
  • Figure 2: Main components and key dimensions of the limbs of the Berkeley Humanoid Lite.
  • Figure 3: Comparison between existing robot platforms. Y-axis shows the performance factor $\hat{p}$ defined in \ref{['eqn:performance-factor']}, representing the average peak torque normalized by the weight and height of the robot. A higher performance-per-dollar $\varphi$, defined in \ref{['eqn:performance-factor-per-dollar']}, indicates better cost-effectiveness, and open-source hardware and software platform enables customization towards specific user requirements.
  • Figure 4: Exploded and cross-sectional views of the 6512 actuator. All of the components are either 3D-printed or sourced from online marketplaces.
  • Figure 5: An alternative adult-sized robot configuration with 7 degrees-of-freedom leg and dexterous hand. Carbon fiber tubes that are also available from online vendors are used to increase the length of the legs to match an average adult. Colors are used to show joint orientation (green: thigh pitch; red: abduction; blue: thigh rotation).
  • ...and 11 more figures