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Physics Informed Machine Learning (PIML) methods for estimating the remaining useful lifetime (RUL) of aircraft engines

Sriram Nagaraj, Truman Hickok

TL;DR

This work tackles remaining useful lifetime (RUL) prediction for aircraft engines using the NASA C-MAPSS dataset within a physics-informed machine learning framework. It advances beyond purely data-driven DL by discovering and leveraging stochastic physics: it estimates time-varying mean and variance functions $\mu(t)$ and $\rho(t)$ from sensor time series, handling both unimodal and multimodal distributions via $K$-means, and uses these quantities to augment an LSTM predictor. A key novelty is a dual discovery-solution approach and a physics-informed synthetic data generator, grounded in a stochastic differential equation view $dS(t) = a(t)dt + b(t)dW(t)$ and moment dynamics, which yields improved RUL accuracy over data-only DL across four C-MAPSS operating conditions. The framework is flexible and scalable to other sensor modalities and partially observed physics, with potential benefits for uncertainty quantification and broader predictive diagnostics.

Abstract

This paper is aimed at using the newly developing field of physics informed machine learning (PIML) to develop models for predicting the remaining useful lifetime (RUL) aircraft engines. We consider the well-known benchmark NASA Commercial Modular Aero-Propulsion System Simulation (C-MAPSS) data as the main data for this paper, which consists of sensor outputs in a variety of different operating modes. C-MAPSS is a well-studied dataset with much existing work in the literature that address RUL prediction with classical and deep learning methods. In the absence of published empirical physical laws governing the C-MAPSS data, our approach first uses stochastic methods to estimate the governing physics models from the noisy time series data. In our approach, we model the various sensor readings as being governed by stochastic differential equations, and we estimate the corresponding transition density mean and variance functions of the underlying processes. We then augment LSTM (long-short term memory) models with the learned mean and variance functions during training and inferencing. Our PIML based approach is different from previous methods, and we use the data to first learn the physics. Our results indicate that PIML discovery and solutions methods are well suited for this problem and outperform previous data-only deep learning methods for this data set and task. Moreover, the framework developed herein is flexible, and can be adapted to other situations (other sensor modalities or combined multi-physics environments), including cases where the underlying physics is only partially observed or known.

Physics Informed Machine Learning (PIML) methods for estimating the remaining useful lifetime (RUL) of aircraft engines

TL;DR

This work tackles remaining useful lifetime (RUL) prediction for aircraft engines using the NASA C-MAPSS dataset within a physics-informed machine learning framework. It advances beyond purely data-driven DL by discovering and leveraging stochastic physics: it estimates time-varying mean and variance functions and from sensor time series, handling both unimodal and multimodal distributions via -means, and uses these quantities to augment an LSTM predictor. A key novelty is a dual discovery-solution approach and a physics-informed synthetic data generator, grounded in a stochastic differential equation view and moment dynamics, which yields improved RUL accuracy over data-only DL across four C-MAPSS operating conditions. The framework is flexible and scalable to other sensor modalities and partially observed physics, with potential benefits for uncertainty quantification and broader predictive diagnostics.

Abstract

This paper is aimed at using the newly developing field of physics informed machine learning (PIML) to develop models for predicting the remaining useful lifetime (RUL) aircraft engines. We consider the well-known benchmark NASA Commercial Modular Aero-Propulsion System Simulation (C-MAPSS) data as the main data for this paper, which consists of sensor outputs in a variety of different operating modes. C-MAPSS is a well-studied dataset with much existing work in the literature that address RUL prediction with classical and deep learning methods. In the absence of published empirical physical laws governing the C-MAPSS data, our approach first uses stochastic methods to estimate the governing physics models from the noisy time series data. In our approach, we model the various sensor readings as being governed by stochastic differential equations, and we estimate the corresponding transition density mean and variance functions of the underlying processes. We then augment LSTM (long-short term memory) models with the learned mean and variance functions during training and inferencing. Our PIML based approach is different from previous methods, and we use the data to first learn the physics. Our results indicate that PIML discovery and solutions methods are well suited for this problem and outperform previous data-only deep learning methods for this data set and task. Moreover, the framework developed herein is flexible, and can be adapted to other situations (other sensor modalities or combined multi-physics environments), including cases where the underlying physics is only partially observed or known.
Paper Structure (19 sections, 6 equations, 3 figures, 1 table)

This paper contains 19 sections, 6 equations, 3 figures, 1 table.

Figures (3)

  • Figure 1: (a,b) Sample sensor outputs for two different modes of operations (FD001 and FD003 respectively). (a) is well modeled as geometric brownian motion, while (b) shows multi-modal behavior of sensor output.
  • Figure 2: (Evolution of the histogram over time for the same sensor. Notice the shift from unimodal to bimodal behavior.
  • Figure 3: Sample generated (synthetic) data from the estimated distributions. In bold is the mean of the actual (real) data.