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Self-degraded contrastive domain adaptation for industrial fault diagnosis with bi-imbalanced data

Gecheng Chen, Zeyu Yang, Chengwen Luo, Jianqiang Li

TL;DR

Industrial fault diagnosis faces simultaneous domain shift and bi-imbalance between normal and fault classes. Sd-CDA introduces a two-stage framework: (i) imbalance-aware contrastive learning with a pruned encoder (Ia-CLR) to elevate minority signals, and (ii) boundary-aware adversarial domain adaptation (Ba-ADA) using SupCon-DA and a pruned discriminator (PSupCon-DA) to push samples away from the domain boundary while maintaining discriminability. The method adopts a unified objective $\min_{\theta_g,\theta_c}\max_{\theta_d} L_g^p + \lambda_c L_c - \lambda_d L_d + \lambda_{bd} L_{bd}^p$, and provides practical guidelines for pruning proportions and learning rates. Empirical results on rolling bearing and industrial flow datasets show Sd-CDA consistently outperforms standard DA and imbalance-aware baselines, especially under inter-domain and intra-domain imbalance. These findings indicate Sd-CDA offers robust cross-domain fault diagnosis with reduced negative transfer and improved minority fault detection in real-world industrial settings.

Abstract

Modern industrial fault diagnosis tasks often face the combined challenge of distribution discrepancy and bi-imbalance. Existing domain adaptation approaches pay little attention to the prevailing bi-imbalance, leading to poor domain adaptation performance or even negative transfer. In this work, we propose a self-degraded contrastive domain adaptation (Sd-CDA) diagnosis framework to handle the domain discrepancy under the bi-imbalanced data. It first pre-trains the feature extractor via imbalance-aware contrastive learning based on model pruning to learn the feature representation efficiently in a self-supervised manner. Then it forces the samples away from the domain boundary based on supervised contrastive domain adversarial learning (SupCon-DA) and ensures the features generated by the feature extractor are discriminative enough. Furthermore, we propose the pruned contrastive domain adversarial learning (PSupCon-DA) to pay automatically re-weighted attention to the minorities to enhance the performance towards bi-imbalanced data. We show the superiority of the proposed method via two experiments.

Self-degraded contrastive domain adaptation for industrial fault diagnosis with bi-imbalanced data

TL;DR

Industrial fault diagnosis faces simultaneous domain shift and bi-imbalance between normal and fault classes. Sd-CDA introduces a two-stage framework: (i) imbalance-aware contrastive learning with a pruned encoder (Ia-CLR) to elevate minority signals, and (ii) boundary-aware adversarial domain adaptation (Ba-ADA) using SupCon-DA and a pruned discriminator (PSupCon-DA) to push samples away from the domain boundary while maintaining discriminability. The method adopts a unified objective , and provides practical guidelines for pruning proportions and learning rates. Empirical results on rolling bearing and industrial flow datasets show Sd-CDA consistently outperforms standard DA and imbalance-aware baselines, especially under inter-domain and intra-domain imbalance. These findings indicate Sd-CDA offers robust cross-domain fault diagnosis with reduced negative transfer and improved minority fault detection in real-world industrial settings.

Abstract

Modern industrial fault diagnosis tasks often face the combined challenge of distribution discrepancy and bi-imbalance. Existing domain adaptation approaches pay little attention to the prevailing bi-imbalance, leading to poor domain adaptation performance or even negative transfer. In this work, we propose a self-degraded contrastive domain adaptation (Sd-CDA) diagnosis framework to handle the domain discrepancy under the bi-imbalanced data. It first pre-trains the feature extractor via imbalance-aware contrastive learning based on model pruning to learn the feature representation efficiently in a self-supervised manner. Then it forces the samples away from the domain boundary based on supervised contrastive domain adversarial learning (SupCon-DA) and ensures the features generated by the feature extractor are discriminative enough. Furthermore, we propose the pruned contrastive domain adversarial learning (PSupCon-DA) to pay automatically re-weighted attention to the minorities to enhance the performance towards bi-imbalanced data. We show the superiority of the proposed method via two experiments.
Paper Structure (22 sections, 18 equations, 7 figures, 5 tables)

This paper contains 22 sections, 18 equations, 7 figures, 5 tables.

Figures (7)

  • Figure 1: The intuition behind the proposed method. (a.1)-(a.2) illustrates the process of SimCLR, (b.1)-(b.2) shows the process of DANN and (c.1)-(c.3) introduces what the proposed Sd-CDA does.
  • Figure 2: The overall structure of Sd-CDA. It consists of two parts: imbalance-aware contrastive representation learning and boundary-aware adversarial domain adaptation.
  • Figure 3: Sample size for CWRU dataset in different settings
  • Figure 4: Class-wise diagnosis accuracy for CWRU dataset.
  • Figure 5: Sample ratio for Three-phase flow process in imbalanced settings
  • ...and 2 more figures