Soft Two-degree-of-freedom Dielectric Elastomer Position Sensor Exhibiting Linear Behavior
Alexandre Girard, Jean-Philippe Lucking Bigué, Benjamin M. O'Brien, Todd A. Gisby, Iain A. Anderson, Jean-Sébastien Plante
TL;DR
This work tackles the challenge of obtaining accurate end-effector position feedback for soft robots by introducing a pair of identical 2-DOF dielectric elastomer sensors that sense in-plane $x$ and $y$ displacements through a differential capacitance approach. The authors develop analytical one- and two-cell models, account for parasitic motions, and optimize the sensor geometry (e.g., $r_o=75$ mm, $r_i=20$ mm, $h_0=55$ mm) to achieve linear capacitance–displacement behavior. A handmade 2-DOF prototype demonstrates linear ΔC with displacement and, using calibration, achieves about $0.2$ mm accuracy on each DOF over a $30$ mm × $30$ mm range, corresponding to roughly $0.7 ext{%}$ error per DOF; a single sensor’s capacitance noise of ~10 pF translates to ~0.14 mm displacement uncertainty. The results showcase dielectric elastomer sensors as low-cost, soft, embedded multi-DOF position sensors with strong potential for MRI-guided soft robotics, and point to further improvements via silicone films, single-layer designs, increased pre-stretch, and multi-layer electrodes to boost bandwidth and sensitivity.
Abstract
Soft robots could bring robotic systems to new horizons, by enabling safe human-machine interaction. For precise control, these soft structures require high level position feedback that is not easily achieved through conventional one-degree-of-freedom (DOF) sensing apparatus. In this paper, a soft two-DOF dielectric elastomer (DE) sensor is specifically designed to provide accurate position feedback for a soft polymer robotic manipulator. The technology is exemplified on a soft robot intended for MRI-guided prostate interventions. DEs are chosen for their major advantages of softness, high strains, low cost and embedded multiple-DOF sensing capability, providing excellent system integration. A geometrical model of the proposed DE sensor is developed and compared to experimental results in order to understand sensor mechanics. Using a differential measurement approach, a handmade prototype provided linear sensory behavior and 0.2 mm accuracy on two-DOF. This correlates to a 0.7\% error over the sensor's 30 mm x 30 mm planar range, demonstrating the outstanding potential of DE technology for accurate multi-DOF position sensing.
